Tuesday, November 22, 2011

••••••>Roll forming

The use of metal has changed our lives. Stronger homes, heavy machinery, tools and many household objects use metal for its durability and strength. It can be molded to almost any shape and size according to temperature. Rolling is a necessary part of metalworking and is also classified according to the temperature used. If the metal is above the recrystallization temperature, then the rolling process is called hot rolling and if it is below, then it is termed cold rolling.

One of the processes of rolling is called roll forming wherein strips of metal sheets are passed through sets of rolls. This is done to create a desired cross section profile. The resultant product is used in many areas like general engineering, automobile manufacture, pollution control and construction. The procedure allows other operations like punching, notching and welding to be performed in succession which reduces labor cost and time.

Material is also utilized more efficiently through roll forming, reducing wastage and the need to use vast quantities of substances. While similar to pipe and tube making, the process allows for a better ability of forming complicated sections. Also, you can produce finished parts or have them painted during the process.
 
If you’re looking for a roll forming manufacturer in the United States, you won’t have to search far. Most companies use the latest equipment to produce fine rolls at lower costs. They can fix holes and dimples in metal to bring out smooth and even material using advanced computer software. Others use machines whose accuracy is fine tuned to a very precise 00.01mm.

Inline welding capabilities like TIG and laser welding and induction ensure that the products conform to quality standards to guarantee customer satisfaction. Along with roll forming, many also offer other services like routing, miter cutting, robotic welding, artificial aging and solution heat treatment.

When searching for a roll forming manufacturer, compare services offered by different companies. Which offers you the best at a reasonable cost? Of course, this doesn’t mean compromising on quality over cost. It just means that there are manufacturers who do offer a lot at a lesser cost and the trick is to scout well to find one.